FlawSense
Automating Surface Quality Inspection
Superior Measurement Technology
Laser-line triangulation technology offers the most advanced solution for real-time 3D inspection. With its precise dimensional measurement capabilities, this technology enables us to achieve a more comprehensive and accurate three-dimensional scan, delivering up to 50x more precision than a traditional vision system.
Set up defect detection criteria in minutes
The advanced proprietary algorithms and point cloud data manipulation enable detailed contour computation. The system's high resolution and frame rate reliably detects even the smallest defects that other systems cannot. With Flaw Viewer, the defects are visualized in a 3D.
Solutions that adapt to the way you work
LaserLinc offers versatile continuous inspection, re-spool inspection, part sorting, and off-line solutions with Total Vu™ HMI and FlawSense™ technology.
The Premier Solution and Industry Innovation from LaserLinc
FlawSense technology is the first-of-its-kind defect detection tool that uses laser-line triangulation to measure diameter and ovality—providing a contour map at speeds up to 10,000 times per second and nearly 100% inspection coverage. It accurately measures the outer diameter, evaluates ovality, and identifies defects using a true 360-degree view.
Find the Right Solution
On-line Mobile Solution
This mobile system is equipped with casters, making moving it to any desired location effortless.
On-line Modular Solution
This bolt-to-the-floor system provides a secure and stable foundation for long-term dedicated use.
Off-line with FlawSense Metron™
Renowned for its precision, FlawSense Metron Technology is ideal for inspecting parts under 72 inches long, such as catheters or medical tubes with variable diameters and tapers. Its User-friendly controls allow operators to easily mount and inspect each part from the batch, ensuring the product meets specifications while identifying any surface defects.
FlawSense Technology is not a vision system.
It's something better.
LaserLinc’s FlawSense technology provides a 3D measurement and defect detection solution using laser-line triangulation, unlike traditional 2D camera-based vision systems. It does not rely on color or visual patterns but measures and analyzes 360° of the surface contour in precise detail to detect and report defects at production speeds.
Maximize Your Performance with Total Vu HMI
The Total Vu HMI from LaserLinc is a comprehensive data acquisition platform for wire and cable production processes. It provides real-time information and enables manufacturers to aggregate, visualize, and analyze data from multiple sources. This helps detect and correct production issues, reduce waste, and improve product quality and yield.
Total Vu HMI provides:
• Access to data from anywhere in your facility with OPC UA
• Statistical process control (SPC) for insight into your process
Have you experienced the cost of a defect?
Defects can result in financial losses, but they can also damage your hard-earned reputation. Defects can affect productivity and lead to scrapped or rejected materials. In industries such as healthcare, defects can have life-altering consequences. LaserLinc’s FlawSense solution protects you from the impacts of defects, allowing you to uphold your industry standards and preserve the excellence you’ve worked hard to achieve.
Ready to discover FlawSense Technology for yourself?
“We received a sample that failed two rounds of manual inspection. We could quickly and easily detect the flaws on this sample with LaserLinc's FlawSense."
